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Manufacturer |
SD |
|---|---|
| Model | 800M |
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Contact US
Hotline：+86 13554758169
Tel：+86 0755-29878225
SD-800M SMT Reflow Soldering Machine
1. It adopts LCD computer + Intelligent Siemens control system and adopts modular temperature control system with high precision of ± 1 °C (if the computer crashes accidentally, it can work offline without affecting production) , which guarantees the stability and reliability of the Control System;
2. Windows 7 operating interface, powerful, easy to operate, and with a key reduction system;
3. The upper furnace body is opened with a double cylinder jacking machine to ensure safety and reliability
4. Equipped with net belt tension device, smooth transportation, no jitter, no distortion, to ensure smooth PCB transportation;
5. The transmission mechanism of synchronous Guide Rail (can connect with automatic mounter on-line) to ensure accurate width adjustment of guide rail, High Service Life and anti-button curve;
6. Manual control lubrication system, refueling time manually controlled by the amount of oil, lubrication transmission chain;
7. All heating areas are PID controlled by computer (can be divided into separate temperature areas opened separately. Can Be divided to reduce the starting power, heating time 10-15 minutes) ;
8. The network/chain transmission is controlled by computer in full closed loop, which can meet the needs of different kinds of PCB production
9. Has the breakdown sound and light alarm function (uses the LED lamp) ;
10. BUILT-IN UPS and automatic delay shutdown system to ensure that the PCB and reflow soldering machine in power failure or overheating from damage;
11. It adopts the world-leading hot air circulation heating mode of Heller, high-efficiency pressurization type accelerating air duct, greatly improves the circulation hot air flow rate, raises the temperature quickly, has high thermal compensation efficiency, can carry on the high temperature welding and curing;
12. Temperature zone is equipped with independent temperature sensor, real-time monitoring and compensation of the temperature balance of the temperature zone;
13. Have Password Management of the operating system, to prevent unrelated personnel change process parameters, operation records management traceable process parameters change, easy to improve management. The utility model can store the user's existing temperature speed setting and the temperature curve under the setting, and can print all the data and the curve;
14. Integrated Control Window, computer switch, test curve, print curve and transfer data are easy to operate, design humanization. Equipped with three-channel temperature curve on-line testing system, it can test the actual temperature curve of the welding object at any time (without additional temperature curve Tester) ;
15. The rapid cooling system, which comes from international technology, adopts magnifier type concentrated and high efficient rapid cooling, the cooling rate can reach 4 ~ 8 °C/SEC, so it is very convenient to manage and ensure the crystallization effect of solder joint
16. Rosin Recovery System: set up the Rosin Recovery System in the constant temperature zone of the inlet and preheating zone of the furnace body, and set waste gas recovery system in the reflux zone and cooling zone, the maintenance operation is convenient, quick and flexible. The special pipe is used to transport the waste gas
17. Specially designed pressurized air transport structure and shaped heating wire design, no noise, no vibration, with high heat exchange rate, the temperature difference between BGA bottom and PCB board is extremely small, most in line with the strict requirements of lead-free process, especially for high-difficulty welding requirements of lead-free products.
2. Windows 7 operating interface, powerful, easy to operate, and with a key reduction system;
3. The upper furnace body is opened with a double cylinder jacking machine to ensure safety and reliability
4. Equipped with net belt tension device, smooth transportation, no jitter, no distortion, to ensure smooth PCB transportation;
5. The transmission mechanism of synchronous Guide Rail (can connect with automatic mounter on-line) to ensure accurate width adjustment of guide rail, High Service Life and anti-button curve;
6. Manual control lubrication system, refueling time manually controlled by the amount of oil, lubrication transmission chain;
7. All heating areas are PID controlled by computer (can be divided into separate temperature areas opened separately. Can Be divided to reduce the starting power, heating time 10-15 minutes) ;
8. The network/chain transmission is controlled by computer in full closed loop, which can meet the needs of different kinds of PCB production
9. Has the breakdown sound and light alarm function (uses the LED lamp) ;
10. BUILT-IN UPS and automatic delay shutdown system to ensure that the PCB and reflow soldering machine in power failure or overheating from damage;
11. It adopts the world-leading hot air circulation heating mode of Heller, high-efficiency pressurization type accelerating air duct, greatly improves the circulation hot air flow rate, raises the temperature quickly, has high thermal compensation efficiency, can carry on the high temperature welding and curing;
12. Temperature zone is equipped with independent temperature sensor, real-time monitoring and compensation of the temperature balance of the temperature zone;
13. Have Password Management of the operating system, to prevent unrelated personnel change process parameters, operation records management traceable process parameters change, easy to improve management. The utility model can store the user's existing temperature speed setting and the temperature curve under the setting, and can print all the data and the curve;
14. Integrated Control Window, computer switch, test curve, print curve and transfer data are easy to operate, design humanization. Equipped with three-channel temperature curve on-line testing system, it can test the actual temperature curve of the welding object at any time (without additional temperature curve Tester) ;
15. The rapid cooling system, which comes from international technology, adopts magnifier type concentrated and high efficient rapid cooling, the cooling rate can reach 4 ~ 8 °C/SEC, so it is very convenient to manage and ensure the crystallization effect of solder joint
16. Rosin Recovery System: set up the Rosin Recovery System in the constant temperature zone of the inlet and preheating zone of the furnace body, and set waste gas recovery system in the reflux zone and cooling zone, the maintenance operation is convenient, quick and flexible. The special pipe is used to transport the waste gas
17. Specially designed pressurized air transport structure and shaped heating wire design, no noise, no vibration, with high heat exchange rate, the temperature difference between BGA bottom and PCB board is extremely small, most in line with the strict requirements of lead-free process, especially for high-difficulty welding requirements of lead-free products.
Zones Reflow Oven
Zones Reflow Oven
Zones Reflow Oven
Zones Reflow Oven
Zones Reflow Oven
Zones Reflow Oven
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Model Number(MODEL) |
SD-800M |
|
Body Size |
4800*1100*1450mm |
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Weight |
1600KG |
|
Warm Zone |
There are 16 total hot air pressurization temperature zones in the upper 8 temperature zone and the lower 8 temperature zone |
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Length of Heating Zone |
3140mm |
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Total Power |
38KW |
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Starting Power |
28KW |
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No-load constant temperature power about |
5-7 kw |
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The indoor heating time is about |
15 minutes |
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The constant temperature stable time is about |
2 min |
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Heating Wire |
spiral 2-position integrated straight drawer type, high quality heating wire group imported from Japan, fast heat exchange, long life, high heat utilization. |
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Frequency Converter |
The hot air frequency is controlled by 2 Japanese Matsushita precision frequency converters, and the frequency of the frequency converter is adjusted according to the production products to change the wind speed, so that the product quality is more reliable, |
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Hot Air Motor |
Taiwan Sanyue High Temperature Motor, three-phase AC220/380V 125W , Speed 2800 RPM |
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Supercharging Wind |
The use of turbocharging, double outlet, three-layer uniform wind system to increase the wind speed pressure, so that wind speed stability, temperature stability, better welding effect. |
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Hot Air Mode |
Adopt the world's leading hot air circulation technology, reasonable use of hot air circulation through turbocharging to make hot air stable; High recycling rate of thermal efficiency, that is, energy saving and stable. When a large number of PCB passes through, the temperature curve on each PCB is always consistent with the temperature curve when only one board passes through. The heating repetition precision is extremely high, which is very suitable for the characteristics of small process space in lead-free process (improved by imported furnace technology). |
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Transport Network Bandwidth |
Stainless steel 316 # 450mm wide |
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Transport Structure |
Two synchronous modes of belt conveyor and guideway chain conveyor |
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Direction of Transmission |
Left to right (can be customized right to left) |
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Transport Height |
900±20mm |
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Chain Extension |
About 10 mm |
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Chain Lubrication System |
Manual oil dripping system with double oil cups |
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Chain Tensioner |
Tension wheel automatically tightens |
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Webbing Tensioner |
Automatic tension |
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Transmission Converter |
0.4 KW Matsushita frequency converter precision control, transmission smooth non-jitter |
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Cooling Quantity |
An independent supercharged air-cooled, External axial-flow fan cooling |
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Length of Cooling Zone |
Supercharged air-cooled 500mm, external axial fan 250mm |
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Air Volume Requirement |
500-1000 cubic hours (customer outboard) |
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IPC Host |
special IPC + special CPU + solid state hard disk |
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Industrial Control System |
Windows 7 interface |
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PLC |
Germany Siemens CPU+ precision temperature module +IO output module |
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Temperature Control |
Each temperature zone is independently controlled by temperature module PID + pulse + SSR |
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Software Operating System |
Shengdian reflow oven special control software system V8.8.2002 |
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Thermocanonical Line |
Three groups of precision curve testing, curve analysis, printing function |
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System Parameter |
System parameters can be set, modified, stored, temperature and speed parameters |
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Temperature Setting Limit |
Room temperature.-350 degrees |
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Transfer Rate Set |
0-2.2M |
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Hot Air Frequency Setting |
0-50Hz |
Reflow welding technology has many advantages over the traditional manual welding method. First, reflow technology enables efficient production lines. Through the use of automated equipment, reflow technology can greatly improve production efficiency, shorten production cycles, and reduce the occurrence of human factors and failures caused by human operations.
Second, reflow technology is very suitable for surface mount electronic components. Compared with traditional manual welding methods, reflow welding technology can more accurately weld electronic components, improve welding quality and product reliability. In addition, reflow technology can also enable the production of smaller and lighter electronic components, which is very important for the manufacture of micro electronic components.
Second, reflow technology is very suitable for surface mount electronic components. Compared with traditional manual welding methods, reflow welding technology can more accurately weld electronic components, improve welding quality and product reliability. In addition, reflow technology can also enable the production of smaller and lighter electronic components, which is very important for the manufacture of micro electronic components.
